Medical implants have been around for over 50 years and are used in a variety of areas. They are often made from metal, plastics, or silicone that is 3D printed to fit the patient’s body perfectly. But what if there was a better way?
Laser printing has improved these medical implants by making them more accurate than ever before! In this article, we will discuss four different ways laser printing has improved healthcare products.
Simplifying the Process
Laser printing simplifies the process of creating medical implants. It is more accurate and has a much faster turnaround time than any of the other manufacturing techniques.
There are even laser-printed implants that can potentially help reduce the number of surgeries for certain medical conditions.
Reshaping the Industry
By applying laser printing to medical implants, it is reshaping the industry. The FDA has approved a new technique where metal powder is melted using lasers to create high-quality artificial joints and other implantable parts.
This method requires less material than traditional techniques, which will help reduce costs for patients and manufacturers alike!
Customized Products Made Possible with Laser Printing Technology
One of the benefits of laser printing technology is that laser printing technology can make customized products possible. For example, suppose you need an eye lens replacement or hip replacement after surgery. In that case, you could have one created specifically for your needs with this process rather than being limited in options because of size constraints from having been traditionally manufactured.
Laser Printing Enhances Accuracy
There are two types of laser printing: direct energy deposition (DED) and selective laser sintering (SLS). Different materials can be used with these methods, which results in an enhanced accuracy for medical implants.
The process allows for different thicknesses to be printed, depending on what’s needed for the implant itself.
Medical implants are made from silicone or metal, and the laser printing process can create them with extreme precision. This level of accuracy also extends to the details of a design, which allows for more intricate and sophisticated shapes.
The process also allows for customization because it’s selective in what gets printed; this can be helpful when some defects or flaws need correcting. The accuracy from laser printing is so precise that it could find something as small as an imperfection on a device measuring less than one micron thick!
This technique enhances precision by creating three-dimensional models with greater detail than traditional methods were able to generate. It leaves behind no waste since nothing needs to go through any form of processing other than melting together layers of powder into whatever shape you want – without all the errors and inconsistencies found in injection molding processes.
It is much more difficult to make mistakes when a product has been created using this technology. This also means that an operator will spend less time in trial and error before finding what works best for their needs.
Producing More Implant Parts Faster
The process of using lasers to print out layers or particles at one-tenth the speed as opposed to traditional printing speeds means that not only will it take less time, but there will also be fewer errors.
Laser printers can be used on several different materials, including plastics, metals, ceramics, food products, and other sensitive items such as human tissue!
The cost of production may decrease because you have fewer errors during construction which equals lower labor costs overall. Laser printing makes the whole process of medical implants more efficient.